Shandong Xuzheng New Materials: The Flagship of Green Innovation in the Polyurethane Industry

In Zibo Huantai Maqiao Industrial Park, a company named Shandong Xuzheng New Materials Co., Ltd. is rising rapidly, with its innovative technology and green development concept, becoming a leader in the polyurethane industry.

It is understood that Shandong Xuzheng New Materials was established in 2020 with a registered capital of 110 million yuan and more than 100 employees. The company's high-profile "polyurethane project with an annual output of 160,000 tons" has been listed as a major project in Zibo City for two consecutive years, and will be promoted to a provincial key project in 2022. This achievement is due to the continuous R&D and production optimization of core products such as polyester polyols and cast polyurethane prepolymers (CPUs). Today, these high-performance materials have been widely used in sports and leisure, industrial equipment, green energy and other fields, injecting new vitality into the development of modern industry.

Bian Hengwen, general manager of Shandong Xuzheng New Materials Co., Ltd., told reporters that the company's main products are polyester polyols and cast polyurethane prepolymers (CPU) products, of which the production of polyester polyols decomposes the traditional production process into multiple units to achieve multi-module joint operation, so as to effectively play the equipment capacity and shorten the production cycle. On the basis of the traditional kettle batch production process, the cast polyurethane prepolymer (CPU) innovatively adopts new equipment to realize the continuous production process, so that the materials in the production process are not backmixed, and the reaction degree is consistent, and the efficiency is much higher than that of the batch process in the case of continuous production of the same brand.

The company reduces the influence of human factors through the automatic control system, realizes intelligence and unmanned, ensures the accurate material ratio and stable process parameters, so that the product has the advantage of good stability between batches of the same brand under the premise of ensuring quality, realizes the uniformity of product quality, and is conducive to the long-term stable use of downstream customers.

As an enterprise with customer value as the core, Xuzheng New Materials always adheres to the development concept of "professionalism, leadership, cooperation, innovation and environmental protection". The company is not only committed to providing customers with excellent products and services, but also providing differentiated solutions for different industries. In terms of management, the company emphasizes the standard of "strong management foundation, four modernizations and two superses", that is, through the process, standardization, institutionalization and intelligence of management, and strives to surpass its peers in management and product quality.

Located in the Maqiao Chemical Industrial Park of Huantai County, a provincial-level chemical park, the project of Xuzheng New Materials covers an area of 100 acres, with a total investment plan of up to 500 million yuan. At present, the first phase of the project has completed an investment of 330 million yuan, achieving a production capacity of 140,000 tons, including 100,000 tons of polyester polyols and 45,000 tons of CPU, and the annual sales revenue is expected to reach 1.3 billion yuan. This remarkable achievement not only demonstrates the strength of the enterprise, but also makes a positive contribution to the development of the local economy.

In terms of R&D, the R&D center of Xuzheng New Materials has always kept up with the cutting-edge technology in the market and continuously invested in R&D resources. It has successively built an advanced R&D center building, introduced top technical experts in the industry, and is equipped with imported professional equipment. Through continuous technological innovation, Xuzheng New Materials has successfully overcome a number of technical problems and promoted the technological progress of the entire industry.

It is worth mentioning that the company has made disruptive innovations in the production process. Different from the traditional batch kettle production method, Xuzheng New Materials has developed a continuous production process. This process significantly reduces the amount of free monomers, shortens the production cycle and significantly improves production efficiency through expertly designed crystal dissolution and enhanced hybrid heat transfer technology.

The company's products have been put on the market since April 2024, and have been promoted and used in adhesives, ETPU, PUR, leather finishing agents, rubber wheels, rubber rollers, mining machinery and other fields, and have been highly recognized by customers, and the demand has grown steadily. In the future, Xu Zheng will continue to enrich the product system, expand product application scenarios, and develop NPG, PDO, HDO, solvent resistant and other products with high added value to meet market demand, enhance market competitiveness, and bring customers a better product experience. The company will combine its own advantages to seize the high-end market as soon as possible and achieve production and efficiency. Let the company become a benchmark enterprise and a leader in the industry.

Looking forward to the future, Shandong Xuzheng New Materials Co., Ltd. will continue to practice process and R&D innovation, adhere to the concept of green, low-carbon and circular technology development, and is committed to reducing energy consumption and emissions in the production process, and promoting the technological progress and green and sustainable development of the polyurethane industry. This young and dynamic enterprise is leading the polyurethane industry towards a better future with its outstanding innovation ability and firm environmental protection concept.

Source: Jinan Times